We are looking at thin-film beams embedded in flexible surfaces. Not only can these beams act as micro-switches, but they can quickly jump to a new shape if the curvature of the surface changes. Their “snap-through” behavior is controlled by the amount of compression put into the beam at fabrication time. The concept works for the centimeter-scale inflatable actuators and multi-position laser-cut structures from summer 2013 as well as microscale beams. Because it is a MEMS (microelectromechanical systems) project, electrical engineers here are being forced to read mechanics textbooks but will get back to familiar territory when it’s time to do electronic readout of the beam position. We did the calculations for this plot in MATLAB; the code is located in the group’s hpcflip Github repository.
Make 3D electrodes to drive and detect things in microfluidics
Design it online without installing anything
Here is a 3D printable inflatable actuator dipped in silicone to make it airtight. This could be an alternative to casting for making soft actuators.
There are some annoying things about designing sensors and actuators, and sharing those designs. One big problem is getting everyone on a project set up with the right software to create, share and modify designs. When I have a mac and you have a pc, and the software costs a lot and files from new versions are incompatible with old ones, everything gets stuck and we have not even begun talking about how the design works.
In that spirit, here is our parametric designer for the telescoping cone actuators. In 2015 it works in Safari, but you have to enable WebGL. Slide some sliders, get a stl file, and your browser is doing all the work except printing it and dipping it in silicone. If you print it, you’ll have to chip out the support material to separate the cones. Thanks to Chris Kimmer for the test prints.
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Summer Student Project: Inflatable Actuators
We had a physics student from Berea College, Fidel Tewolde, in our lab during summer 2013. His project was to create inflatable silicone actuators to drive our bistable beams from one state to another. With a bistable skeleton, you might be able to save a considerable amount of power by shutting off the air pressure when the actuator has flipped! Thanks to a great tutorial on printing your own robot, Fidel was able to get going fast. See the rest of this post for more photos.
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Symposium on Origami-Based Engineering Design, Portland OR Aug 4-7
Origami is showing up big time in deployable structures, as well as at the microscale. This symposium within the 2013 ASME conference in Portland was unusual both for the attendees’ various backgrounds, from math to aerospace to micro/nano engineering AND the amazing folded paper demos people brought along. “Flat folding” gets into some deep mathematics, but is necessary for international attendees to get all their demos on the plane, such as this twisting cylinder by Sachiko Ishida. Here is our paper:
UPDATE: Here are the slides from our presentation, including a movie of bistable tiles forming a bowl shape.